Automatic Capsule Filling Machine

ACF-70
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Machine identity:

  • Tamping filling, get better accuracy and more average weight with 5 individual micro adjusting dosing plungers.
  • Vacuum pump using dry pump, oil free to gain the usage of the pump, it also easy to clean and maintaining.
  • Dosing plate changeable, to suit kinds of powders and capsules.
  • Using hi-precision indexing driver, lower noise and more accurately positioning.
  • Fills the powders that running un-smoothly, such as Ganoderma Lucidum, pollen, and royal jelly etc.
  • Good quality, Easy maintaining and operation.
  • Machine powder contact parts made with stainless steel, clean and tidy, good looking and practical. Meet cGMP, PIC/s and FDA requirement.
  • Safety devices : operator open the acrylic door, the machine will stop automatically to prevent damages.
  • Pellets equipment may set while need.
  • IQ/OQ documents are available.
  • Control unit is optional for touch panel or switch type. Machine control by PLC with CE certificated. (UL standards are optional)

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    Operation method

    1. Empty gelatin capsules are fed from a storage hopper to the rectifier, and inserted with the aid of vacuum into one of the carrier segments.
    2. Second empty capsule feeder.
    3. The carrier segment's upper holder holding the caps is now lifted.
    4. The lower segment push out.
    5. Powder slug is inserted into the capsule body; when there is no capsule body held at the lower segment, the powder slug will be further pushed downward and collected in a receiver tray.
    6. Pellet or tablet filling device. (Optional)
    7. Ejection of un-separated capsule or the up-side-down capsule caps is performed with an aid of upward stroking rods.
    8. Lower segment pull back.
    9. Upper segment moving down.
    10. Joining the fed capsules. The length of joining station is adjustable by joining pins and plate.
    11. Closed capsules are again pushed upward by the other steel rods and leave the machine through outlet tray.
    12. Carrier segment is blowing by pressed air and powders and capsule caps are suck by the nozzle then proceeds to the capsule insertion station.

    Fill Accuracy

    Powder is feeding into chamber by an auger. Dosing chamber goes with a dosing plate at bottom and 6 sets of tamping plunger at the opposite.
    Every 60 degree get a dosing station, plungers tamp the powder into the small holes of dosing plate for 5 times to get a powder slug. Push the powder slug into the capsule body at sixth station.

    a. Tamping Plunger
    b. Powder
    c. Dosing Plate
    d. Ring
    e. Pushing rod
    f. Wiper
    g. Capsule body
    h. Collecting tray

     
     

    Technical Data

    Specification
    Model No.
    ACF-70
    Capacity (caps/hr)
    48,000~52,000
    Capsule Size
    #00, #0,  #1,  #2,  #3, #4
    Power Supply
    220/380V ; 3Phase ; 50/60Hz
    Power Consumption
    16.1 A
    Main Drive
    2 HP
    Auger Drive
    1/4 HP
    Vacuum Pump
    1 HP
    De-duster
    3HPx1, 2000Wx1
    Machine Weight
    1,060 KGs
    Dimension
    970×1075×1953 mm (L×W×H)